A turnaround service is crucial for industrial plants or facilities. During this, operations are halted for necessary repairs, enhancements, and upkeep to maintain and improve the safety, efficiency, and reliability of all systems. The procedures during a turnaround project may vary, but there are five essential phases to expect. Here’s what you need to know:
• Scoping Phase
The first phase of conducting a turnaround is the scoping process. This involves defining and identifying the time frame, schedule, budget, and assets needed for a successful service. Besides that, the scope of activities or work list for the turnaround is determined, which may include inspections, performance tests, component repairs, and replacements.
• Preparation Phase
Once the work list has been finalized, the preparation phase begins. This is the most time-consuming process during turnaround, typically lasting 6 to 18 months. During this phase, the necessary resources are prepared.
In addition to acquiring material assets, tasks and work orders are assigned to internal personnel and subcontractors specializing in specific crafts, such as welders, technicians, and mechanics. Detailed and effective preparation helps minimize potential issues, delays, or accidents during turnaround.
• Execution Phase
The execution phase begins after the plant or facility stops operations. Here, the work orders are carried out according to the established turnaround plan. After each completed task, testing and validation are critical to ensure the machine or system works correctly, if not more efficiently, and is once again operational.
• Start Up Phase
After completing all tasks in the work list, the start-up phase is executed. This involves closely monitoring and inspecting all systems while operating to determine whether they’re ready to get back up and running. Because of this, accuracy and attention to detail are vital during start-up to ensure a safe and efficient return to standard operations.
• Review or Evaluation Phase
The review or evaluation phase follows the completion of the turnaround process. During this time, final costing, reporting, system performance analysis, and project debriefing are conducted. This can help identify whether the turnaround was accomplished according to expectations and identify gaps or issues that can refine future planning.
Talk to Our Experts for Your Next Turnaround Project
Learning what to expect during a turnaround project can help you better understand, plan, and approach the process. With this, you can minimize operational downtime and ensure a successful outcome. River Parish Contractors in Louisiana offers reliable industrial turnaround services. Contact us today to learn more!